Re-pop rallye dash woodgrain bezels

Author Topic: Re-pop rallye dash woodgrain bezels  (Read 1857 times)

Offline JayBee

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Re-pop rallye dash woodgrain bezels
« on: September 24, 2006 - 02:38:50 PM »
Hi

Has anyone replaced their rallye dash woodgrain bezels with those new re-popped ones? So far I've taken everything apart, separated the old woodgrain from the steel backing plate, cleaned everything up and am ready for glueing. If someone's done this already I'm curious whether there's any problems you encountered like positioning or anything else. Also what kind of adhesive was used and what method did you use to get the corner bends. Oh, and FYI, as good as they do look, after putting them side by side with my originals I noticed that the silver strips are thicker as is the lettering on the switch panel. Thanks...John

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John

1970 Barracuda convertible
2014 Toyota Avalon




Offline widing'cuda

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Re: Re-pop rallye dash woodgrain bezels
« Reply #1 on: September 24, 2006 - 04:07:25 PM »
I would like to know how this is done too

- Jørgen - Norwegian Mopar fanatic

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Offline JayBee

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Re: Re-pop rallye dash woodgrain bezels
« Reply #2 on: September 24, 2006 - 05:16:26 PM »
What exactly is it that you wanted to know how to do?

This is what I've done up to now

1. Removed switch ass'y panel and took off all 4 switches.
2. Dropped the steering wheel and removed the instrument cluster cover.
3. Straightened out all the retaining tabs on the back of both pieces, some are bent
    over and some are twisted (twisted ones turn CW for removal).
4. Using one of those long thin blades in a utility knife I carefully cut the old contact
    cement seal between the metal backing (has the tabs) and the aluminun fake
    woodgrain.
5. Cleaned off all the old contact cement using laquer thinner (all I had at home) and
    fine steel wool.

So, now it's ready to have the new aluminum fake woodgrain pieces glued on. My biggest concern is getting it right so there's no gap between the switch panel & inst't cluster cover when it's all re-installed, not to mention getting those bends in the right spot too, Sorry, no pics - cpu problem recognizing my digital camera

John
John

1970 Barracuda convertible
2014 Toyota Avalon

Offline 71340RT

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Re: Re-pop rallye dash woodgrain bezels
« Reply #3 on: September 24, 2006 - 08:55:21 PM »
I have also bought one of these bezel kits. The only problem is they gave me no directions so I'm going to follow along here and do mine sometime soon.


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Offline 426 pentastar

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Re: Re-pop rallye dash woodgrain bezels
« Reply #4 on: September 26, 2006 - 02:14:46 PM »
I have done six sets of these and Pete is aware that he should include some kind of directions.The best way i found is to use your old woodgrain plate as a guide for the bend.I use quick set epoxy and some some hobby clamps.Make a starting bend in the new panel using a peice of pvc pipe,1.5in.dont make the entier bend just slightly bend it.glue the backing plate to the new face plate and make sure you line it up on the left hand side.You need to get the tabs back straight.Apply epoxy to the plastic housing and start from the left side,insert the first tabs and twist or bend them,work your way towards the bend and insert the tabs and secure them as you go.After you have two or three sets of tabs secured you should be able to finish the curve using the pvc.It will still take some pressure to keep it down.That is what the hobby clamps are for.Bend or twist all the tabs,you will notice that the tabs all the way to the right[3] will over lap the plastic a little,this is no big deal,once you have it clamped down turn it over and apply a little epoxy to the tabs.Let it set over night.On the switch panel you need to make the entire bend as best as you can and follow the same procedure.Anyone who say my black Chally in PA. will tell you how good these turn out.HOPE THIS HELPS

Offline MEK-Dangerfield

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Re: Re-pop rallye dash woodgrain bezels
« Reply #5 on: September 26, 2006 - 04:07:09 PM »
 :iagree:

It's not all that tough to do. Heck, I think anything I can pull off the first time has to be easy.  :grinyes: I just pretty much used my own judgement as to where to make the bends. If you start from where the switch panel, and gauge panel meet, you will find it easier to lay out. Then I applied adhesive to the back, once I got it formed correctly. Then clamps would have helped me, but in lieu of that, I just placed a heavy book and one of my size 14 shoes on it over night.  :naughty:

  Mike

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Offline JayBee

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Re: Re-pop rallye dash woodgrain bezels
« Reply #6 on: October 12, 2006 - 10:58:47 AM »
Well, this job's done and it looks great. The bends were a bit tricky with the switch plate one being worse. On that I used a 3/4" dowel to get a crisper corner. I ended up using 3M spray on adhesive and Lepage's contact cement. I was a little nervous getting the metal backing plate and woodgrain bezel glued together in the exact correct position. So what I did was plop the metal plate into the plastic housing first, then from the left started applying the bezel. Once in place I used a combination of hobby clamps and C-clamps with custom made wooden spacers where the pressure was going to be applied. Even had to buy a "use once only" 5 inch C-clamp to use on the switch plate. Okay, I could go on & on but that's it in a nutshell. Something tells me when my friends see it I'll be doing more of them...not a chance.

John 
John

1970 Barracuda convertible
2014 Toyota Avalon