Author Topic: Major progress- Update! 12-30-06 roof replaced, quarter off!  (Read 5234 times)

Offline DMZ73

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Re: Major progress- new roof skin on! Thanks Dragfish!
« Reply #15 on: December 25, 2006 - 02:31:05 PM »
its been awhile. I've been out with a back injury for a while. picked up a roof from Dragfish, took it home and let her sit. last week I got physicalwith it and started getting it apart at the welds.Let me tell you it's an unholy act. random welds, etc.
pics:

Roof skin on, with the quarter on it's way out the door
< http://www.pbase.com/dmz73/image/72322710 >

Quarter off form the rear
< http://www.pbase.com/dmz73/image/72322713 >

A pic of the slightly dinged lowe trunk extension. Should I dare try to replace it?
< http://www.pbase.com/dmz73/image/72322714 >

Some roof dents I have begun working on:
< http://www.pbase.com/dmz73/image/72322716 >
< http://www.pbase.com/dmz73/image/72322717 >


Poke around a little and see what I have been up to. Proof that I'm alive.



Dan
« Last Edit: December 29, 2006 - 10:20:14 PM by DMZ73 »
One E body saved, 7 years and counting.




Offline DMZ73

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Re: Major progress- Update! 12-30-06 roof replaced, quarter off!
« Reply #16 on: January 02, 2007 - 09:31:29 PM »
Fo anyone who is interested, I will be posting a HOw 2 section in the Body Shop.
Here is a before and after shot of my fender.

< http://www.pbase.com/dmz73/image/72518698 >

After several hours of hammering:

< http://www.pbase.com/dmz73/image/72463991 >

More to come
One E body saved, 7 years and counting.

Offline Oldschool

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Re: Major progress- Update! 12-30-06 roof replaced, quarter off!
« Reply #17 on: January 02, 2007 - 09:35:02 PM »
Lookin' good!    :2thumbs:   
Ken  --  In Georgia

MOPAR-------"Built To Run------Here To Stay"

Offline SilverChally

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Re: Major progress- Update! 12-30-06 roof replaced, quarter off!
« Reply #18 on: January 02, 2007 - 10:28:18 PM »
Whats with all the holes in the fender?  Someone really needs a weld on stud puller!  Roof looks good, what arfe you using to get rid of the surface rust?  Looks like mine :banghead:
70 challenger project
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Offline Bullitt-

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Re: Major progress- Update! 12-30-06 roof replaced, quarter off!
« Reply #19 on: January 02, 2007 - 10:39:41 PM »
Great Job DMZ. If you give the rest of the car that much attention it will be fantastick!
Wade  73 Rallye 340..'77 Millennium Falcon...13 R/T Classic   Huntsville, AL
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Offline DMZ73

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Re: Major progress- Update! 12-30-06 roof replaced, quarter off!
« Reply #20 on: January 06, 2007 - 08:34:45 PM »
Since the weather has been close to 50. I am able to do a heck of a lot more than I would when it's 30 deg.

Hopefully tomorrow I will begin welding the roof, or welding some more patches. I am excited!!!

I got my new tank of Argon and My MIG is dialed in, making metal heal is awesome. I feel like Frankenstein.


Keep checking my web site for updates, I am cooking!
Dan
One E body saved, 7 years and counting.

Offline 71340RT

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Re: Major progress- Update! 12-30-06 roof replaced, quarter off!
« Reply #21 on: January 06, 2007 - 09:17:51 PM »
Nice work you are doing there. How long did it take to get the roof off and how long did it take to get the replacement welded back on?


70 Plymouth Cuda 340 4-speed
71 Dodge Challenger RT 340 automatic
1973 Dodge Challenger 360 automatic EFI
2002 Harley Davidson Dyna Wide Glide
2003 Dodge Stratus RT coupe
2009 Challenger RT Classic B5 Blue
2014 Ram Express 5.7 Hemi 4X4

Offline DMZ73

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Re: Major progress- Update! 12-30-06 roof replaced, quarter off!
« Reply #22 on: January 07, 2007 - 09:08:11 AM »
It probably took my a few days to cut off the roof. First I had to remove the caulk and lead. That took a few hours. I would say it was a cople of hours of drilling and centerpunching, and about 1-2hrs or grinding and wire wheeling. This could be a weekend job if you have the dedicated time, or an assitant, it makes it a heck of a lot easier.

I was fortunate to have a donor roof pre-removed from a donor car, so I was one-step ahead.
I did have a set-back. There were a few big dents in the roof rails onto the roof. They had a couple of creases, so I didn't know how they would come out. That in itself to about 2 days of rough/fine planishing and dolly blocking.

(See my how-to hammer fender section in the body shop) < http://www.cuda-challenger.com/cc/index.php?topic=28739.0 >

The replacement roof is not yet welded on. I am contemplating holding off, because temps are falling, and I have some pitting in a few areas that I would like to hit with Rust Bullit, or POR15. The skin is easily removable, it's just rather flimsy. It's clamped in place so I can fabricate the removed rusted sections.

< http://www.pbase.com/dmz73/image/72707942>

Dan

One E body saved, 7 years and counting.