« Reply #16 on: May 21, 2010 - 01:13:45 PM »
1 Front seal fails, or pitting of cylinder wall. Fluid leaks back towards the reservoir instead of pumping out the outlet pipe. This will result in reduced or no slave piston movement. The effects may vary with a borderline seal. (rebuild or replace master cylinder)
2 Air in system- master, line, or slave cylinder. Air compresses, resulting in reduced piston movement, as above, & soft pedal. (bleed system)
3 Rear seal fails, fluid leaks out the back of the master cylinder body, possibly onto the drivers foot. (R/R master cylinder)
4 Piston doesn't return completely due to crud or rough surface. Cylinder remains partially pressurized, and slave doesn't return, leaving clutch in intermediate state. This may leak back slowly. (R/R master cylinder)
5 Blockage of inlet - shortage of fluid, reduced piston travel, mushy pedal. (R/R master cyl.)
6 Blockage of outlet -Hard pedal &/or fluid blows back past front seal. (R/R master cylinder)
Todd
Just wanted to add, the adjustable pushrod shown in your picture -if adjusted "too long" (preload) will give the same symptoms as #5 and not allow any accumulated air to exit the clutch master cylinder compensating port.
On systems I have worked on in the past, sometimes it helps to reverse bleed the system i.e. use the slave to bleed the master. Compress the slave cylinder and allow it to refill via gravity, this works very well even on systems without bleeders on either end of the system (many current OE installations have no bleeders).
Hope that you get it worked out whatever it takes...
« Last Edit: May 21, 2010 - 01:18:36 PM by ntstlgl1970 »
Logged
70 Cuda, 7.0L Gen-III Hemi, Viper T56 w/9310 gearset, 3.91's, Megasquirt MS3x v3.57, Innovate wideband, Firm Feel upper arms, torsion bars, springs and strut rods, QA1 DA shocks. I did everything on this car except the fancy paint stuff and I drive it...and I can't seem to stop messing with it....