Author Topic: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%  (Read 13093 times)

Offline shadango

  • Resident
  • *****
  • Posts: 3920
Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« on: June 21, 2011 - 06:00:07 PM »
I am on fuel pressure gauge #5 I believe.  I have a gauge set up with my holly regulator.

1st one, cheap-@ss spectre.   It crapped out and I got it exchanged.

It fell apart one day as I was working on something related.

So went out and got a Mr Gasket one....not liquid filled but better.

Ist one didnt work out of the box.

Exchanged one did and that is the one I have been using...registering 5 lbs.   oddly, it reads the same even after shutting off the engine for a time and then overnight or after a couple hours it reads zero.  been using that since last season I guess. 

Went I gunked the engine the plastic lens turned opaque.    :banghead:

Ok, so I said...stop the cheap stuff and buy a decent one.

At the Pgh partsarama this weekend (big car parts swap meet and car show), a vendor had a basket of new fuel gauges.   All glass lensed and glycerin filled.   Some said "Marshall" on it.....then there were a couple that had a cool machined look with no name...he claimed they were also marshall.

I bought one of the machined ones.  Looks NICE.  :2thumbs:

Installed it today......

Started the engine, it reads 4 lbs.

Hmmmm.  Well, maybe the cheapie was off all along?

Went for a short ride.   Got home and noticed it is reading zero with the engine off.

Ok.

Started engine......STILL READS ZERO!!!!!!! WTF :bricks1: :swear: :stomp: :pullinghair: :banghead: :swear: :swear:

I paid $25 for the damn thing and  guess I got screwed.

Speaking of screws...looking into the orifice, I noticed a small slot, like a screw head.  Maybe I need to do something to it first? But that dont make sense.

I did look at Marshall's site and they have a picture of the same one i bought but its been discontinued....



HEEEEEEEEEEEEEEEEEEELP!!!!!!!!
« Last Edit: June 21, 2011 - 06:03:12 PM by shadango »




Offline dodj

  • Sr. Resident
  • ******
  • Posts: 6197
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #1 on: June 21, 2011 - 09:27:52 PM »
Mechanical under the hood, or electrical in the pass compartment?
Scott
1973 Challenger  440 4 spd 
2007.5 3500 6.7 Cummins Diesel, Anarchy tuned.
Good friends don't let friends do stupid things. ........alone.

Offline erat340

  • Jr. Member
  • **
  • Posts: 322
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #2 on: June 21, 2011 - 09:35:25 PM »
Welcome again to the never ending world of Chinese crap. Sooo... many Americans out of work.

Offline shadango

  • Resident
  • *****
  • Posts: 3920
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #3 on: June 22, 2011 - 12:05:49 AM »
Mechanical, under the hood......and I think they say that marshalls are made in the usa??

Here is what the marshall person replied to my email:

***********************
It is hard to know if you purchased a new gauge or not.   Assuming the
vendor was honest and the gauge was new you most likely are seeing some zero
offset due to pressure build up in the case which is typically only
noticed on a low pressure gauge (i.e. 0-15 psi or less).  Did you buy a 0-15 psi
range?   ALL liquid filled gauges are sealed so if the gauge gets hot pressure
builds  up inside the case and offsets the actual pressure inside the movement.
This is typically only a problem if the gauge is getting really hot and
the pressures you are trying to measure is low (i.e. less than 5psi).
To ensure accurate pressure measurement if the gauge is hot, vent the case
before taking your reading by gently pulling up on the fill plug facing up
to equalize the pressure inside the case with the atmosphere, then
carefully reseat the vent plug making sure it is secure so no liquid comes out.
************************
My reply back:

Thanks for the reply

I do believe it is brand new and yes it is a 0-15 lb unit (engine turned
type).

It looked like it had never been installed and like I said it was one of
several he had, which he said were new. The fitting was perfect and
clean, no fuel smell or anything.

That said, one thing I noticed is that as the car cooled off the gauge
would read some pressure when restarted....2.5 lbs.  And go down as the
engine heats up.

I immediately removed the gauge and put my old one (an old mr gasket,
non filled type, the lens is bad) on and it reads 5.5 lbs as it has
always read and where i had set the regulator.

The problem with venting the gauge as you suggest is that on my gauge
(the marshall one) the fill plug is at the 5 o'clock position, facing
down when installed.  So I would have to install it upside down in order
to pop the plug out to vent as you suggest while it is still on the vehicle.

*****************************
His reply back to me:

The Mr Gasket dry gauge (we make those also) does not have the issue because
the case is not hermetically sealed so pressure build up is not a problem.

Vent and seal the gauge when it is hot so you have the base pressure in the
case at the "normal operating temp".  This may help your readings.  If this
does not help your best options are to:

1. use a dry gauge, or
2. use the ET gauge remote mounted for easy venting when necessary.
*********************

My last reply:

I guess I have a really hard time understanding this.

Please don't take this the wrong way but, where were these gauges intended to be used?

I have seen many of these liquid filled gauges being used on cars at shows etc, many with much larger and hotter running engines than mine and never heard that they are just for show, which it seems like in effect you are saying.

I ram my car for only about 15 minutes and it was hot enough under my hood to make a gauge that starts off reading 4 lbs end up reading zero and you seem to be saying that is the design. How is that possible?

And to fix that I have to vent pressure in the case, after somehow mounting it so it will b upside down and in a vertical orientation so I can "vent the case" without any goo coming out while at normal operating temps ....and then it sounds like I then have to settle for incorrect pressure when cold?

One other issue is, "normal operating temperature" will vary whether its a cold day or hot day, etc, and temps will go up and down depending on how hard the engine was run etc.....how can anyone use this gauge to get readings that can be relied on?  Am I supposed to vent this thing and then run the engine to "normal operating temp" given whatever conditions everytime I want to be able to read it accurately?  And if I am forever messing with it, how will I ever know if it is giving me an accurate reading?

That doesn't make a lot of sense to me.

My oil pressure, gas level, voltmeter, vacuum and speedometer gauges (some OEM, some various brands and ages) all work accurately whether hot, cold or whatever. with only minor if any differences between differing conditions.

How can a fuel line pressure gauge being so adversely affected by normal underhood temps ne looked at as normal?

Did I buy a $40 paperweight that is designed just for looks?
****************

We'll see what they say back...my guess is I bought a $40 paperweight.

I am just stymied......the liquid filled gauges are not, then appropriate for under hood use?  Because I would gather that ANY engine gets hot and would cause this very same issue......so the gauge is either going to be accurate when cold or when hot and inaccurate (WRONG) any other time?  So how the hell will one know when a change in the reading is due to the engine being outside the "normal" temp or when there is actually a fuel delivery problem?!?!?    :banghead:

 :clueless:





« Last Edit: June 22, 2011 - 12:21:22 AM by shadango »

Offline dodj

  • Sr. Resident
  • ******
  • Posts: 6197
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #4 on: June 22, 2011 - 07:55:24 PM »
Seems faulty to me....I'd ask for an exchange. From what I understand, you would have to 'vent' the gauge virtually all the time to get an accurate reading.
Scott
1973 Challenger  440 4 spd 
2007.5 3500 6.7 Cummins Diesel, Anarchy tuned.
Good friends don't let friends do stupid things. ........alone.

Offline shadango

  • Resident
  • *****
  • Posts: 3920
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #5 on: June 23, 2011 - 05:43:21 AM »
Here is the next reply chain from Marshall:
************************

Marshall replies:

> Unfortunately you are trying to read a low pressure on a filled gauge in a
> > hot environment so the issues of pressure build up in the case will affect
> > the reading.  This is an issue with ANY liquid filled mechanical gauge and
> > is typically only a problem when reading LOW pressures (<5 psi).
> >
> > I recommend venting the gauge (one time only) while it is warm/hot and
then
> > reinstalling.  That way you have equalized the internal pressure close to
> > the operating temp you will want to measure pressure at.  This should help
> > eliminate most of the offset you are seeing.
> >
> > Remote mounting will also help since it'll reduce the operating
temperature
> > (and pressure build up).
> >
> > If you think the gauge is bad, please send it back to me and I'll test it
on
> > our bench.
***********************

I reply:

Well, I guess you touched on what is partially my point.

The gauge, when cold is reading 2.5-3 lbs.   My current gauge and the on
before it before it died both said 5.5 lbs, which is where I have the
regulator set at.  i now have my old gauge back on the car and it is
reading 5.5 lbs where it was, hot and cold.

So right from the gate, the gauge is reading wrong, without any "thermal
offset" i guess you would call it.

I can try the venting procedure, but wont that just get me back to the
already incorrect cold/base reading?

I really like the look of the gauge and the apparent quality if it.
Glass lens, heavy body. But when a  relatively cheap non-liquid filled
gauge is reliable cold AND hot, seems like my spending more money for a
"better" gauge that doesnt read accurate at any point was sort of wasted.

Unless of course, the non-liquid gauges I have been using are off,
reading high.

I think i will send it back to you to have a look at it because the way
it acts i really don't think is intended. I cant see that a gauge would
be designed to be this far off at both hot, cold and in between...sort
of negates the purpose of having the gauge to begin with in my mind. Do
you have a way to test cold and hot?

Thanks for your help and time.

**********************

Marshall replies:

'll check it when I receive it.  Another option if you like the look is to
drain it and leave the plug off.

*****************


<sigh>    I guess I just dont get it.  if being a fluid filled gauge is what causes the 0-15 lb gauges to read ZERO when heated up and read wrong when cold, WHY HAVE FLUID FILLED 0-15 lb GAUGES!?!?!?


Offline 422STROKER

  • Sr. Resident
  • ******
  • Posts: 5386
  • Member Since 6/3/06
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #6 on: June 23, 2011 - 09:33:13 PM »
I bought a cheapie fluid filled gauge from summit or jegs and it seems to work fine.  I had a non fluid filled gauge on there before but it seemed to bounce around quite a bit.  I may still have it somewhere if you need something .

Tom
Tom
12.77 @ 108.87 15" Street Drag radial tires 3.23 gear

Offline 73EStroker

  • Sr. Member
  • ****
  • Posts: 1343
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #7 on: July 07, 2011 - 02:55:35 PM »
I have a cheap liquid filled one and two years later still working. Hope the case never fails while the engine is running. Buy an aircraft guage. they are still made to what is called FAA/PMA standards. What that means is if they cause the aircraft to crash the lawyer bills are covered. But they have to maintain quality. Not cheap though.
Barry (Salmon Arm)

Offline shadango

  • Resident
  • *****
  • Posts: 3920
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #8 on: July 10, 2011 - 04:59:37 PM »
Thanks guys

I sent the gauge back to them and they bench tested it...the guy says it is accurate cold and hot provided he vents the case as he explained....here is his reply:

I tested the gauge on the bench at both room temperature and at a high temp.

The gauge is accurate as long as it is equalized at the temperature you want
to measure the pressure at.

For example, in order to get accurate pressure when the gauge is HOT, the
gauge case must be vented/equalized at that high temp first.  Once this is
done, the gauge is accurate.   If you do not want to vent the gauge then
mount it with the plug facing up and make a pinhole in the top of the plug
so that the gauge is always vented.

I'll return the gauge to you today along with a dry gauge which I recommend
using if you do not want to vent the filled gauge or mount it upright with a
pinhole in the fill plug.


I honestly cant see how this is even considered normal......I mean , this would mean you would have to  "vent" the gauge every time you wanted to take a reading.

Makes no sense to me.

Plus, he says that the thing is accurate......now, it was reading 2.3-3 lbs COLD whereas all my other gauges have been reading consistently at around 5.5, which is what I set the regulator at when I first got it.

I am going to mount the non-filled one he sent and see what it reads.

I guess  should just move on...LOL...but this is really irking/confusing me.....shouldnt be this hard.

Offline mojavered

  • Full Member
  • ***
  • Posts: 853
  • Someday!
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #9 on: July 10, 2011 - 06:31:44 PM »
My dad purchased one of those same ones from a vendor at the Mopar Spring Fling in Van Nuys this year.  It too was a piece of crap.  Did not have a name on it and looks just like the one in your pic.  Ordered one from Summit, no problems.  Mine has not had any problems either.
Jason

Offline shadango

  • Resident
  • *****
  • Posts: 3920
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #10 on: July 11, 2011 - 05:25:34 AM »
I have just never heard of a gauge that has to be vented everytime you want to take a reading.....

I think he is feeding me a line of BS.....

Offline shadango

  • Resident
  • *****
  • Posts: 3920
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #11 on: July 12, 2011 - 06:13:10 PM »
Well, I tested the gauge again and same crap....starts out at 6 lbs or so and drops to 2.5 as the car warms up....

I nudged the plug a little and the pressure went up to like 5.....

Decided to just drain the silicone out and drill a hole in the plug and see how it does.....currently hot and showing the 6-6.5 lbs.

I still dont get how that can be the way its SUPPOSED to work, with the silicone....

Offline David_Lee

  • Jr. Member
  • **
  • Posts: 68
Re: Bad fuel pressure gauge...AGAIN! #%$@#$%*^*%
« Reply #12 on: August 04, 2011 - 04:52:00 PM »
Well, I tested the gauge again and same crap....starts out at 6 lbs or so and drops to 2.5 as the car warms up....

I nudged the plug a little and the pressure went up to like 5.....

Decided to just drain the silicone out and drill a hole in the plug and see how it does.....currently hot and showing the 6-6.5 lbs.

I still dont get how that can be the way its SUPPOSED to work, with the silicone....


spend a little more money and buy an autometer. I have run the same one for the past ten years on my drag car. I have been in Denver when its been 100 degrees and it still works.
67 Cuda Notchback
68 Valiant 170
69 Coronet RT 440
70 340 Cuda Auto
70 383 Challenger Western Sport Special
71 Dodge Demon 340
73 Duster 340 F/SA Stock Eliminator