Author Topic: Dash Speaker Grills, I made a custom one  (Read 1461 times)

Offline BarryBum

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Dash Speaker Grills, I made a custom one
« on: August 03, 2006 - 08:31:18 AM »
I got sick and tired of looking at my warped up, old cracked speaker grill. So I decided to make my own version. This may not be for you numbers matching guys, cause its kinda custom. But I am a custom kinda guy and I like it. I have always been a performance stereo geek. Now my Cuda is not full blown in the stereo dept, but I do have a nice head unit, and CD Changer in the trunk and a nice aray of Pioneer Speakers (all done very neatly and not tacky/gawdy).
My concept of a speaker cover was to make a custom looking, sleek 2006 version of the Mopar classic. There is no speaker under the grill, it is just a mock piece. But it looks custom. Here is what I did, and the total price for this project is less than $5 bucks.

First, I went to the local hardware store (Lowes in my case) and bought a piece of 1/4 in oak boarding.


Second, I took the old speaker cover and laid it on the oak board and traced my pattern out and cut it out with my handheld jigsaw.


Took it to the car for a test fit.


Once I got it to fit tightly, I removed it and got it ready for the next step which was to take a piece of 1/4 inch foam that was a scrap headliner piece that a local trim shop gave me.


I layed the cut piece of wood onto the foam and traced the pattern out onto the foam.


I then got ready to cut the foam out in preperation for glueing it to the wood


I used 3M spray adhesive to glue the foam to the wood


Here is the foam glued to the wood almost ready for the next phase


Next, I used a scrap piece of material that was given to me from a local custom stereo shop.


The material was stapled to the wood next. Just make sure it is pulled tight, but not excessively tight.


Here is what mine looks like on the back side


Here is what it looks like installed in the car


Second Shot


In MY opinion, it looks much better than the old warped, cracked cover.


This would look especially well on a black dashed car, but I like the look of it on my blue also. It really does look like a performance car stereo shops work.  And best of all, it cost less than $5 bucks.
Good Luck




Offline ROMI

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Re: Dash Speaker Grills, I made a custom one
« Reply #1 on: August 03, 2006 - 08:36:42 AM »
Nice Job Barry, I like it.  I need to do something about my WARPED grill also.
Thanks for all the great pics too.

Offline Super Blue 72

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Re: Dash Speaker Grills, I made a custom one
« Reply #2 on: August 03, 2006 - 09:30:46 AM »
Great job, Barry!  :thumbsup:

Definately looks better than the warped one.

Do you have a working speaker under that grill?  If you do did you drill/cut out some holes to let the volume out? 
1972 Dodge Challenger Rallye 340, AT, Code TB3=Super Blue, SBD=8/17/1971.  Yes, a Rallye without the fender louvers from the factory because of the body side molding option.

Pic #2 and 3 of my ARII 1/24 scale model car 

Phil in New England-Massachusetts  Always thank God for what you have!

http://www.cardomain.com/ride/456046/1972-dodge-challenger

Offline BarryBum

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Re: Dash Speaker Grills, I made a custom one
« Reply #3 on: August 03, 2006 - 12:40:51 PM »
There is no speaker in the dash. Thats why I didn't mind doing it this way.
Thanks

Offline Gurragas of Sweden

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Re: Dash Speaker Grills, I made a custom one
« Reply #4 on: August 03, 2006 - 01:30:13 PM »
Very nice job :2thumbs: thanks for the ide how to fix a bad speaker grill.

Offline Total BS

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Re: Dash Speaker Grills, I made a custom one
« Reply #5 on: August 03, 2006 - 06:28:37 PM »
Barry,

Nice job.  That would also be a great place to put a pod of guages now that the speaker is not in use.

hmmm....now you have me thinking....lol :clueless:
1971 'Cuda 383
1970 Chevelle SS LS6
1999 Durango
-New Joisey-