3-D Printed Luggage Rack Studs

Author Topic: 3-D Printed Luggage Rack Studs  (Read 1730 times)

Offline Padawan

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3-D Printed Luggage Rack Studs
« on: September 06, 2014 - 09:51:47 AM »
The luggage rack on my Challenger has always been missing two studs, the two outermost ones. After my friend got a new 3-D printer we tried to recreate those, print the studs and print a piece to go into the tubes, connected with a headless screw that expands the inner piece. Worked nicely!! We had to polish them with a bit of Acetone, putting them onto a screwdriver, to get rid of the printed texture, so they got a little smaller than the originals. And they are shinier, but close enough for now!  :thumbsup:

More pictures are here.



« Last Edit: September 06, 2014 - 10:18:41 AM by Padawan »
1970 Challenger RT/SE 383

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Offline ChallengerHK

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Re: 3-D Printed Luggage Rack Studs
« Reply #1 on: September 06, 2014 - 10:33:10 AM »
Very cool.


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Offline roadman5312

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Re: 3-D Printed Luggage Rack Studs
« Reply #2 on: September 06, 2014 - 11:48:40 AM »
Awesome   :2thumbs:

Offline Katfish

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Re: 3-D Printed Luggage Rack Studs
« Reply #3 on: September 06, 2014 - 12:43:58 PM »
Nice, what's the process for programming the printer?

Offline Padawan

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Re: 3-D Printed Luggage Rack Studs
« Reply #4 on: September 07, 2014 - 10:41:08 AM »
Thanks guys :)

Nice, what's the process for programming the printer?
This depends on the printer, the Ultimaker accepts different 3D file formats on an SD-card. You insert the card and print it. My friend created the cone programmatically after we determined the arc from images taken straight from above. Then sized correctly – without factoring in the material we'll take off while polishing – exported to the correct format and off it goes.

Cool part is that you only specify the outline, then tell the printer how much you want the inside filled. We selected 70% or 80%, the printer will then fill the insides with a honeycomb-like structure that you can see on the first image in the link. It took about 20 minutes to print one cone. If anybody wants the 3D models I'd be happy to post them here.
1970 Challenger RT/SE 383

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