Author Topic: Ball Flange Vs Flat  (Read 2888 times)

Offline GreenFish

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Ball Flange Vs Flat
« on: October 28, 2014 - 08:35:02 PM »
I'm curious why we all still used flat flanges on our exhaust?  New cars use a "ball flange" that seems to work much better.  I had an 06 charger a few years back and used ball flanges at the headers and other connection points and never had leaks. 

Thoughts?
70 cuda, 440, KB pistons, 10.5:1 compression, edlebrock heads,RacerBrown cam, 5-Speed Tremec, Megasquirt EFI




Offline brads70

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Re: Ball Flange Vs Flat
« Reply #1 on: October 28, 2014 - 09:23:04 PM »
My headman headers have a ball flange. Works great!  :2thumbs:
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

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Offline Chryco Psycho

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Re: Ball Flange Vs Flat
« Reply #2 on: October 28, 2014 - 09:23:36 PM »
How would you convert the 40 year old manifolds to a ball coupler ?

Challenger - You`ll wish You Hadn`t

Offline 1 Wild R/T

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Re: Ball Flange Vs Flat
« Reply #3 on: October 28, 2014 - 10:24:34 PM »
How would you convert the 40 year old manifolds to a ball coupler ?

Something similar to this.... It's a GM exhaust doughnut which were prone to burning out but newer designs have been made of steel and/or graphite & they hold up very well...  The metal inner liner is a tight slip fit into the manifold
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Offline GreenFish

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Re: Ball Flange Vs Flat
« Reply #4 on: October 29, 2014 - 06:40:26 AM »
70 cuda, 440, KB pistons, 10.5:1 compression, edlebrock heads,RacerBrown cam, 5-Speed Tremec, Megasquirt EFI

Offline GreenFish

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Re: Ball Flange Vs Flat
« Reply #5 on: October 29, 2014 - 06:43:47 AM »
My headman headers have a ball flange. Works great!  :2thumbs:

Interesting , how did they fit?
70 cuda, 440, KB pistons, 10.5:1 compression, edlebrock heads,RacerBrown cam, 5-Speed Tremec, Megasquirt EFI

Offline brads70

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Re: Ball Flange Vs Flat
« Reply #6 on: October 29, 2014 - 08:35:15 AM »
Interesting , how did they fit?
Not very good. They hit the steering box, starter, and steering coupler. Others have had no issues.  :dunno: I've heard people having to also dimple TTI headers but not as much as the other brands.
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline HP2

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Re: Ball Flange Vs Flat
« Reply #7 on: October 29, 2014 - 09:10:18 AM »
There are ball flange kits out there to replace the standard flat couplers seen on most headers. However, you have to cut off the flange and weld on the new ball socket.

I've thought about it, but never pulled the trigger on it. I've got plenty of other thigns to spend money on to get my car back on the road. In all honesty, Since I began cheking sealing surfaces for flatness and correcting them where necessary, I've not had nearly as much trouble with blown out gaskets, including collectors. Its surprising how some of these surfaces are not as flat as they should be. I'd also think if you properly support the remainder ofthe exhaust system, it will minimizethe flex at the colelctor joint.

Offline GreenFish

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Re: Ball Flange Vs Flat
« Reply #8 on: October 29, 2014 - 10:11:59 AM »
There are ball flange kits out there to replace the standard flat couplers seen on most headers. However, you have to cut off the flange and weld on the new ball socket.

I've thought about it, but never pulled the trigger on it. I've got plenty of other thigns to spend money on to get my car back on the road. In all honesty, Since I began cheking sealing surfaces for flatness and correcting them where necessary, I've not had nearly as much trouble with blown out gaskets, including collectors. Its surprising how some of these surfaces are not as flat as they should be. I'd also think if you properly support the remainder ofthe exhaust system, it will minimizethe flex at the colelctor joint.

I'm just so tired of hearing leaks. My 06 Charger never leaked and I had headers on it. It had the ball flange and you could just give them a few turns every now and then to make sure the bolts were tight.  Flat surfaces on parts that are supposed to flex dont work well.  I may look into converting.
70 cuda, 440, KB pistons, 10.5:1 compression, edlebrock heads,RacerBrown cam, 5-Speed Tremec, Megasquirt EFI

Offline HP2

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Re: Ball Flange Vs Flat
« Reply #9 on: October 29, 2014 - 04:40:53 PM »
Search Summit Racing for ball flange. They have kits from $25 to 90 in various sizes.

Offline dodj

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Re: Ball Flange Vs Flat
« Reply #10 on: November 01, 2014 - 11:29:17 AM »
My headman headers have a ball flange. Works great!  :2thumbs:

 :iagree:
I have the same Headman headers as Brad, no leaks in the two or three years they have been on.  Mine fit perfectly without a single dimple or dent. Don't know if the different install experience from Brad is from differences in the car, or the headers.  :dunno:
http://www.jegs.com/i/Hedman/500/78038/10002/-1
« Last Edit: November 01, 2014 - 11:30:48 AM by dodj »
Scott
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Offline HP_Cuda

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Re: Ball Flange Vs Flat
« Reply #11 on: November 01, 2014 - 02:28:58 PM »

These dang headers have given me grief with the steering column install - soon to be fixed!!!
1970 Cuda Clone 440 4 speed - sublime green
1970 Cuda 383 4 speed - yellow - SOLD