hey guys, thanks for the quick responses. I've got voice mails into Trick Flow and PRW to talk this through, just to get their input, waiting for them to call me back. I also called the machine shop here and they offered to help with machining the head bosses/pedestals at a reasonable price. Also considering sending the PRW's back and trying Harland Sharp or Comp cams assemblies - just don't know if they'll have a problem as well, and they are a lot more expensive. I called Mancini and they said when they sell the trick flow powerport heads they also sell the Harland Sharp SHPS70015K kit and they have not heard of issues. I guess I'm the guinea pig for these trick flow heads and PRW :-)
If I stick with the PRW rockers, I'll chuck the studs and use all new grade 8 bolts and washers the right length to resolve that problem. Will need to figure out the torque spec to use in that case with these alum heads - welcome input on that.
Makes total sense to have a small spacer between the boss and the rocker, I started that way because it felt right and then I ran into the clearance issue. So if keep down this path, I'll consider that when deciding how much material to remove from the boss.
Brad - appreciate the offer to help with this, as Murray pointed out, I moved out east to Halifax so you're too far away for a weekend drive ;-)
Chryco, I posted a picture up of the combustion chambers in the build thread, but here is another -