Damn Cuda Wuda, that looks just like mine! I feel your pain!
Chucks71, with my angle grinder I use a real thin cut-off disk at a 90 degree angle and then smooth everything out with a 80 grit flap disk. I use the cut-off to pinpoint the stuff I want to remove. The small edge is great for removing any hump left over from the welds. That is the single most important thing I discovered while messing around with my grinder. I had been using a regular grinding disk but it wouldn’t take the excess weld off very evenly and it seemed to really heat up the metal to the point of warping most everything I tried to grind. If I had found the way to do this when I first started out I would have saved myself tons of work. Here are my weapons of choice:
Here are some more “after” pics of that area that I hadn’t posted yet.
And here is a partial repair of the door sill.
I’ve done a bunch more work that I’ll post pics on later. Thanks for the kind words everyone!
Kyle
