Chryco, so it's really a fuel economy issue rather than more power between the 500 and 512? Also how much machine work do you typically have to do to the block for the 512? 440 Source says it can be done in your garage with a dremel is that true? Thank for all the info this thread is giving me a lot of ideas for my build.
I think that I have changed my mind and decided to go with the 512 stroker kit. This is how I figure things but tell me if I am wacked:
The rod ratio issue: The 440 is a big motor and has plenty of torque already, so what Chryco Psycho said makes sense. Get a longer rod ratio=more top end power and if I score a little more fuel economy along the way, then bonus! Also, I may just be splitting hairs a bit with this rod ratio thing. Heck a stock 440 has a rod ratio of 1.802 (500 RR = 1.628 and 512 RR = 1.670)
But here is the main reason that I changed my mind...
This is a quote form Muscle Motors web site:
440/500: 4.15 stroke x 6.76 rod
This kit will require minor bore notching so that the rod bolts do not interfere with the block. You will also need to clearance the boss that the oil pick up tube screws into.
440/512: 4.25 stroke x 7.100 rod
This smaller journal does not need bore notching and only minimal work to the oil pick up boss.
Sounds like less work to me to go with the 512 kit.
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