Author Topic: Anyone in here using composite leaf springs?  (Read 23974 times)

Offline brads70

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Re: Anyone in here using composite leaf springs?
« Reply #30 on: September 26, 2012 - 03:03:06 PM »
Thought I'd share a little feedback....
Well I bought the 175lb rate  Hyperco composite rear leaf springs and installed them. I have found they react quicker than steel springs. While they are rated higher than anything stock the rear end really squats down when taking off from a stop during a hard launch!
I'm still tuning the new engine and tranny controller so I can't say how they reach during hard cornering. They do not feel too stiff or harsh over bumps. I am using Bilsein RCD shocks all around so that may help to "tame them" somewhat?  :dunno: I read some people say you need good shocks to use them?
All and all... and so far I'm quite pleased with them!  :2thumbs:  :2cents:
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0




Offline MEK-Dangerfield

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Re: Anyone in here using composite leaf springs?
« Reply #31 on: September 26, 2012 - 04:13:02 PM »
So you ditched the Espo springs already?

Mike

1970 Challenger - SOLD
2016 SXT+.  1 of 524 SXT+'s in Plumb-crazy for 2016.

Offline brads70

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Re: Anyone in here using composite leaf springs?
« Reply #32 on: September 26, 2012 - 05:13:48 PM »
So you ditched the Espo springs already?

Ya, they are sitting in the reserve pile!  :icon16:
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline brads70

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Re: Anyone in here using composite leaf springs?
« Reply #33 on: September 26, 2012 - 05:30:59 PM »
FYI... here is what I had to do to make them work/fit.
They are 20 1/2" front segment  so I had to rework the DrDiff offset SS hangers. I welded up the hole and redrilled it 1/2" forward. I also at that point welded in a plate to gusset the top of the hanger so it won't flex. I don't know if it will flex or not but now was the time to add it in anyways!



I assembled the rear end with the hangers as supplied and it pushed the rear end back that extra half inch..... and it bugged me so I fixed it!




 I also had to "shim" up the srings width wise to make them fit the hanger. I made custom shim/spacers.



I also had to flip the socket head cap screws that hold the spring eye as it was too close to the body.


Then made these bushings  for the spring pins because it bugged me how the pin flopped around in the hole on the rear end.





Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline Jamiez

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Re: Anyone in here using composite leaf springs?
« Reply #34 on: September 26, 2012 - 06:50:09 PM »
Ya, they are sitting in the reserve pile!  :icon16:

Was there something wrong with the Espo's or you just wanted something better?

Offline brads70

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Re: Anyone in here using composite leaf springs?
« Reply #35 on: September 26, 2012 - 08:47:43 PM »
Was there something wrong with the Espo's or you just wanted something better?

Nope nothing wrong with them just wanted to shed some weight and get the 175lb rate at the same time. My ESPO's are plus 1 1/2" over stock , so it lifted the bum up and was not ideal for handling.
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline Mopar Mitch

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Re: Anyone in here using composite leaf springs?
« Reply #36 on: October 18, 2012 - 04:46:57 PM »
Hi Brad... you probably know from some of my other threads that I've been using FlexAForm fiberglass monoleafs.. 225# with a 5" arch... rests nearly flat with ~1/4 tank fuel, empty trunk, race condition... overall been very happy and no problems... weight savings was the primary reason I switched to them... back around 1988.
Autocross/road racers go in deeper... and come out harder!

See  MOPAR ACTION MAGAZINE, AUGUST 2006 ISSUE for featured article and details on my autocross T/A.

Offline brads70

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Re: Anyone in here using composite leaf springs?
« Reply #37 on: October 18, 2012 - 06:17:31 PM »
Hi Brad... you probably know from some of my other threads that I've been using FlexAForm fiberglass monoleafs.. 225# with a 5" arch... rests nearly flat with ~1/4 tank fuel, empty trunk, race condition... overall been very happy and no problems... weight savings was the primary reason I switched to them... back around 1988.

 Ya I might step up to the 225 rate at some point ( :money:0 too?  Even though they say 175 they seem light to me? Maybe it's just because they react so quick as compared to steel springs?
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline dodj

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Re: Anyone in here using composite leaf springs?
« Reply #38 on: October 18, 2012 - 08:41:03 PM »
My ESPO's are plus 1 1/2" over stock , so it lifted the bum up and was not ideal for handling.
The close up pic looks like the composites are a bit high as well. Have they settled down, or is the pic misleading?  :clueless:
Scott
1973 Challenger  440 4 spd 
2007.5 3500 6.7 Cummins Diesel, Anarchy tuned.
Good friends don't let friends do stupid things. ........alone.

Offline brads70

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Re: Anyone in here using composite leaf springs?
« Reply #39 on: October 19, 2012 - 08:09:03 AM »
The close up pic looks like the composites are a bit high as well. Have they settled down, or is the pic misleading?  :clueless:


The picture in my sig is with the ESPO springs still. Here is one I took yesterday?

Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline cudazappa

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Re: Anyone in here using composite leaf springs?
« Reply #40 on: October 19, 2012 - 08:19:59 AM »
Those would make some nice calender shots!
1971 Challenger - AutoX project
2015 Dart GT - Daily Driver

Offline Mopar Mitch

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Re: Anyone in here using composite leaf springs?
« Reply #41 on: October 19, 2012 - 12:09:48 PM »
Beautiful pics Brad!  I like the lowered look of the rear better on your car.  When I originally installed my FlexAForm leafs, they did initially raise the ride height, but after I weighed down the car, it setteled to a steady heigh as originally intended... took about 2 weeks to settle to where it has remained since the late 1980s... :wow: :wow:
Autocross/road racers go in deeper... and come out harder!

See  MOPAR ACTION MAGAZINE, AUGUST 2006 ISSUE for featured article and details on my autocross T/A.

Offline brads70

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Re: Anyone in here using composite leaf springs?
« Reply #42 on: October 19, 2012 - 05:21:51 PM »
Thanks guys.... the car looks better in pictures as the paint is.... well..... a 20 footer?  :lol:
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline inviolet

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Re: Anyone in here using composite leaf springs?
« Reply #43 on: October 19, 2012 - 08:13:09 PM »
I know vettes have used these for decades. I wasn't aware of astro vans using them, nor any associated failures of their use, but I can't say I'm real hip to keeping up on astro vans either.

One issue with composite springs is that they are suspectible to damage and must be protected. Just like a torsion bar, damage to them creates stress riser that can lead to failure. In a vette, the leaf is transverse and sitting on top of the diff way up in the chassis. This affords them a pretty high measure of protection compared to the astro van, or mopar application, where they are sitting out wide, low, and close to the road. Most reputable manufactures will suggest you protect composite leafs with a wrap to avoid any trouble. This could be as simple as wrapping them with duct tape, or as trick as using a shrink wrap.

Speaking of manufactuers, composite leafs are offerd by Hypercoil, Afco, Landrum, and Speedway. I don't know but they may all be made at the same place and marketed through those distributors. In any case, there are alternate suppliers out there. Also with the marketing, most, if not all of these, as are most mopar oval track springs, are based on the Direct Connection oval track design from the early-mid 70s.

Mopars oval track springs are actually designed with a 20.5" front segment. By comparison, stock B and E bodies use a 22" segment and Super Stock uses a 20" segment. So they are not a direct replacement for either, but the half inch variation from the SS design is typically not a big deal in either tire clearence in the wheel well or driveshaft slip joint fit. I've got SS hangers in my car with the oval track springs and they fit just fine.I have spoken to one guy with them who didn't like the look of the half inch varaition, so your mileage may vary.  When looking at the short segment from the perspective of drag race vs handling, it provides a similar function; the shorter segment firms up the spring and provides traction assistance when launching from the starting line or accellerating out of a corner. The shorter segment also has demonstrated less dynamic wheelbase changes during cornering so roll steer characteritics become more stablized and predicatable. So like drag car, a properly set up leaf spring based mopar stock car would lift slightly under accelleration.

Brad, to your offline question about relocation impacts on handling, it is fairly minor. When figuring out the rate balance on my car, I did models of stock spring location, 1" inboard per side, and 3" inboard per side. The change in location and the resulting change in leverage means a 1" relocation causes the spring to loose an effective rate amount that is around 15-17# per side. A 3" change would be double that or 30-34# per side. IMO, these are pretty negligible changes, especially the 1" version which allows more than enough tire to prefectly fill the wheel well. Heck, even GM based oval track springs are only available in 100# increments so the odds are very high most of use will never notice a 15 to 30 pound change in rate.

TC


FYI,,I run the MOPAR oval track springs too ,,and DR Diff now makes front brackets to take the 1/2 inch out, to center the rear tires in the wheel well.


Offline brads70

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Re: Anyone in here using composite leaf springs?
« Reply #44 on: October 19, 2012 - 08:15:26 PM »

FYI,,I run the MOPAR oval track springs too ,,and DR Diff now makes front brackets to take the 1/2 inch out, to center the rear tires in the wheel well.

Must be a real new thing as I phoned him and asked right before I welded up the ones he supplied?

I do have the 1" offset hangers though if that factors into the equation? ( B-Body width rear end)
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0