Safest aftermarket complete suspension system

Author Topic: Safest aftermarket complete suspension system  (Read 9768 times)

Offline torqueaddict

  • Jr. Member
  • **
  • Posts: 310
Safest aftermarket complete suspension system
« on: July 25, 2012 - 10:56:58 PM »
Hey guys I was really excited to be putting an Alterktion unit in my  e body in order add more fun to my stroker build. However I came into some information that was a little disturbing. After chewing the fat with Neil about it and getting his opinion and seeing as  what Rick from Mopar Action had to say it seemed that RMS is not what Im looking for. Here is the article anyway:

My 2¢...as published in Mopar Action:

I have found a couple consecutive negative remarks about RMS products published in recent issues of Mopar Action and I am seeking to understand why. This came as a surprise to me because I can find no negative data on any RMS product no matter where I look. Many builds, including my own, that are pursuing handling related performance upgrades often include RMS. A much smaller percentage use XV (due to cost and mods) and even less Magnum Force. Bill at RMS really seems to have his heart dedicated to building quality products capable of improving street and road race performance with more than 10 years of product application to support it. If you have experience with RMS quality problems, or data to support the “questionable” status, please share it with us enthusiasts seeking to get our Mopars onto the tracks. This way we can make the necessary improvements, mods etc. to appropriately benefit from these kinds of upgrades. There should not be fear, uncertainty and doubt between fellow enthusiasts. I understand how the RMS system distributes cornering forces on our car’s infrastructure differently from the T‑bar but is there data of failures resulting from this? I can’t find a single case of failure of any kind. If you know of any please share and help us understand what is “questionable” about these products. Maybe together we can make the perfect solution.
My ’71 Challenger is using XV in the rear and RMS in front with all XV bracing products including rad support, inner fender bracing and connectors.
Thank you for your help and expertise.
—Daniel Niclas, San Jose, CA

Dan—
On a drag car, the RMS AlterKtion stuff is great—takes out lots of weight, makes more exhaust room. But there’s a laundry list of potential problems with using this on the street and/or road course. In no particular order...
> Heim joints—anybody’s heim joints—just do not last on the street. Even with added boots, they still don’t come anywhere close to OEM tie rod end durability. And, as an artifact of their construction, they are much more prone to total failure than an OEM tie rod end.
> The cantilevered outer tie rod end, spaced up with a stack of shims and spacers (for bumpsteer correction, no doubt out of necessity, because the rack could not be installed correctly due to interference, and a “generic” steering arm is used), is a scary potential catastrophic failure point. The loads on that bolt, should you be in a hard corner and hit a pothole, are astronomical. Some photos I have seen show the spacer tube welded to the steering arm, which may offer partial mitigation.
> The suspension (spring) loads are now taken by the front rails. They were, in the OEM Chrysler design, primarily, imparted to the torsion bar crossmember. On a drag car, where you’ll have a roll cage tube passing thru the firewall and tied into the top of what was the shock tower, the problem is pretty well mitigated. But on a street car, where you seldom see that, you’ll be inducing lots more chassis flex. Just hook up a small video camera and watch how the steering shaft telescopes over bumps. The Chrysler OEM system had a lightweight front structure with springs (T-bars) mounted low and rearward, damn near “Formula One” technology. Why give that up?
> The K-member is no longer a “K”, drastically reducing its ability to prevent the front rails from “parallelograming”. This would significantly reduce crashworthiness (especially in an offset frontal crash) as well as reducing overall chassis rigidity.
> I believe that the spindle diameter is smaller than stock. In 1973, Chrysler increased the spindle diameter as weight, tire size, wheel width, etc., were all increasing.
> The frame thru-bolts will crush the frame as the bolts are tightened. There should be tubes welded into the frame, EG: stock transmission crossmember, etc.
> Every pix I have seen shows brake hubs that have no way to pilot the wheel. ESPECIALLY road racing, hub‑centricity is paramount.
> There’s near-zero compliance—nothing to replace the OEM tension-strut bushing. Instantaneous impact loads are sky-high, exacerbating the above negatives. And the effective footprint of the LCA, which, in the OEM design, included that tension strut, is greatly reduced (nearly 50%) in the RMS design, further reducing its ability to safely handle impacts.
> The steering column’s pot coupling is eliminated. The pot coupling is what compensates for chassis flex; deleting it means that one of two things will occur over time/abuse: Either the nylon shear pin on ’67-up non-E-bodies will break, or the upper column bearing will fail (possible on any Mopar).
> You’ll note that there is not one weld in the factory suspension components. By design. That’s not to necessarily say that welds are always bad, but, if they can be avoided, you’ve eliminated one area where, unless each weld is X-rayed, you just don’t know what to expect over the long term.
Mr. Reilly has always thought I’ve had it in for him. That’s simply not true, I think he has designed a very good drag-race suspension conversion. It’s just when you take a drag race front end, sell it for street use, with nothing even close to factory durability and stress testing, that I worry. Lack of reported or known failures isn’t proof of anything: Space shuttles made many flights “before,” the Silver Bridge carried tens of millions of cars safely, then one day it simply vanished into the Ohio River, killing hundreds, to cite just two well-known examples. When a fleet of test cars have spent 250,000 miles each being hammered at a PG, then get back to me. This applies to the competitor’s products as well. If I didn’t point these things out, I’d be complacent. Reilly, in fact, does point this out, go read the disclaimer that is in the RMS documentation:
“....By purchasing this product, the buyer/end user assumes all risks associated with its use and agrees to having the proper skills for it’s [sic] installation. Reilly MotorSports Inc. and its suppliers will not be held responsible, liable or accountable for any injury, damage, loss, penalties, or fines that occur from using this product in any manner.”
For my dime, upgrades to the basic T-bar system are the way to go. Firm Feel, XV’s level one, and even Hotchkis have parts and packages that get the job done, although Hotchkis’ swapping (giving up) brake anti-dive* for more camber gain doesn’t thrill me either. If you’re building a straight-line-only drag car, your opinion may vary.
Guys often confuse “race” parts with “durability.” Often the opposite is true. EG: Aluminum con rods and rocker arms, “race” axle shafts and gears, tiny radiators and fans, super high-lift cams, and many more. A lot of guys, of course, do get by with race parts on the street. How? Simple: The car sees 10 cruise-ins or 300 miles a year, smooth roads, 40 MPH, etc.
If I don’t take care to see that there’s some kind of disclaimer in articles featuring cars with these suspension conversions, we could be seen (legally) as endorsing them—which we are not.
To boil this down: Again, I’m sure the RMS setup has good geometry (even has anti-dive) and drives just fine. On a drag car, the extra header and oil pan real estate, and reduced weight, would be the hot ticket. It is the specter of sudden, catastrophic failure in “real street” use that worries me.

*—See p. 35 for more on this. {Aug 201 issue}

Rick


I started looking at the XV set up and it looks to not have the same issue that the RMS system does but obviously I am no expert. What do you guys think? Would the level 1 XV stuff or the Hotchkis systems be better chioces? They are definately cheaper but are they sufficient? I really want to go with the XV system but whatever I select I want to last, safe and get the job done. What are some of the experiences of you guys? I havent heard anyone with RMS or XV stuff weigh in. Thanks guys.
1972 Challenger  (O O [======R/T=] O O) 1970 clone




Offline TROUBLE987

  • Jr. Member
  • **
  • Posts: 496
Safest aftermarket complete suspension system
« Reply #1 on: July 25, 2012 - 11:12:09 PM »
I have read and heard these same things..but here is my 2 cents..it's a 1971 cuda that I'm installing it in..not something that's a everyday driver..it will see road but not in the rain and stuff like that..so I'm not to worried about that kind of stuff..with that said I'm looking to purchase real soon s I need to make up my mind...

Offline torqueaddict

  • Jr. Member
  • **
  • Posts: 310
Re: Safest aftermarket complete suspension system
« Reply #2 on: July 25, 2012 - 11:15:56 PM »
I have read and heard these same things..but here is my 2 cents..it's a 1971 cuda that I'm installing it in..not something that's a everyday driver..it will see road but not in the rain and stuff like that..so I'm not to worried about that kind of stuff..with that said I'm looking to purchase real soon s I need to make up my mind...


I agree with what you thoughts are however with all the money we spend on these cars you should be able to drive when you want as much as you want to. I understand about the collision concerns but honestly I wouldnt count on surviving a serious crash in any of these cars. Its the failure/wear issue that concerns me. If the level 1 XV and Hotchkis stuff does the job safer and lasts longer they might be better options.
1972 Challenger  (O O [======R/T=] O O) 1970 clone

Offline HP2

  • Resident
  • *****
  • Posts: 4478
Re: Safest aftermarket complete suspension system
« Reply #3 on: July 26, 2012 - 11:20:10 AM »
If you continued to follow that thread, there actually were several users of Alterk, XV, Firm Feel, Hotchkis, and some home brewed set ups that all contributed their opinions with varying amounts of legitimate and conjectured support. If Ebergs opinion gives you pause for concern, then you probably should go with either the XV Level 1 set up or PST, for a kit approach, or a combination of similar parts from Firm Feel. All of those providers make products that are based of the stock configuration of components that they seek to optimize in some way. With those same concerns in mind, I would not recommend you look at or even consider Hotchkis products because, like AlterK, they have altered stock mounting locations, use heim joints, and have a cantilevered bump steer correction kit.

As far as sufficient, what is your capability as a driver and what is the intended use application? Is this a cruiser, casual Goodguys autocrosser, are you running in Nasa's America Iron Series? XV, PST, and Hotchkis have all published results of road holding power in the 1g range with 17" rubber. If your actually competing, you have rules issues to contend with that will dicatate what you can or can't do. Firm Feel produces products based on decades of racing experience that they have used on their own cars and has been doing this type of work for longer than most guys have owned their cars.

I also tend to agree with trouble in that rarely are these cars ever used for daily driver duty through a host of inclement conditions over tens of thousands of miles annually. Yes, they may occasionally encounter some rain and possibly even in some cases, light snow (I have driven mine in the winter) but general, I'd say most do not see even rain. My car also tends to undergo more regular periodic inspections for various components as things are tweaked and upgraded to further increase performance. However, if you aren't one to give you car's suspension a once over annually just because you enjoy tinkering with it, then you may want to avoid using items that will require this type of regular inspections.

Offline grimmey71

  • Full Member
  • ***
  • Posts: 733
Re: Safest aftermarket complete suspension system
« Reply #4 on: July 26, 2012 - 12:04:36 PM »
 :drama:
Nice mentioning 73 increased spindle sizes, but not the increase in vehicles weights. Those bolts that go through the frame are not meant as serious structure supports and the rest in conjecture on what may or may not happen. Also the disclaimer......who doesn't have a disclaimer anymore? I have the alterkation and have even driven the car with it. I am not sticking up for it either way but that article is a hit job. So I guess according to this guy is stock or nothing enjoy

Offline Chryco Psycho

  • Administrator
  • C-C.com Guru
  • *****
  • Posts: 36620
  • 70 Challenger R/T SE 70 tube Chassis Cuda now sold
Re: Safest aftermarket complete suspension system
« Reply #5 on: July 26, 2012 - 09:33:02 PM »
My #1 concern is the spindle issue , there has never been a proper solution for this , the Mopar spindle will not work for front steer the akerman is backwards . putting a bolt through a heim joint is not right , the hole is tapered for a tierod end , + spacing the tie rod connection down puts multiple times the stress on the bolt .

Challenger - You`ll wish You Hadn`t

Offline torqueaddict

  • Jr. Member
  • **
  • Posts: 310
Re: Safest aftermarket complete suspension system
« Reply #6 on: July 26, 2012 - 09:59:42 PM »
My #1 concern is the spindle issue , there has never been a proper solution for this , the Mopar spindle will not work for front steer the akerman is backwards . putting a bolt through a heim joint is not right , the hole is tapered for a tierod end , + spacing the tie rod connection down puts multiple times the stress on the bolt .



Is this issue the same with the XV setup Neil?
1972 Challenger  (O O [======R/T=] O O) 1970 clone

Offline wiging19

  • Full Member
  • ***
  • Posts: 601
Re: Safest aftermarket complete suspension system
« Reply #7 on: July 27, 2012 - 06:03:06 AM »
 :popcorn:

Offline HP2

  • Resident
  • *****
  • Posts: 4478
Re: Safest aftermarket complete suspension system
« Reply #8 on: July 27, 2012 - 09:31:07 AM »
Neither the AlterK nor the XV Level 2 uses the stock mopar spindle. They were designed as front steer set ups from the start so they have ackerman built in to them in a manner that duplicates the ackerman of the stock set up.

Using bolts to space things out does add stress loads to a component. However, even Hotchkis does this for bump steer correction. The only way around that, is to heat and bend things, add gussets, or tool up to create a custom part.  Since the lower ball joint contains the steering arm on a mopar, this is a very expensive proposition. The best alternative is to create a seperate ball joint/steering arm set up. Dick Ross up at Firm Feel is playing around with just such a design using late B lower arms and nascar spec ball joints that have a divorced steering arm so the arms canbe switched out for bump steer corrections. I don't think he is marketing this system yet and it may still be a couple years out before ho offers any such thing.

Offline brads70

  • C-C.com Expert
  • ********
  • Posts: 18747
Re: Safest aftermarket complete suspension system
« Reply #9 on: July 27, 2012 - 09:45:50 AM »
Here is what I had to do with the steering arm to dial out the bumpsteer.



Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline torqueaddict

  • Jr. Member
  • **
  • Posts: 310
Re: Safest aftermarket complete suspension system
« Reply #10 on: July 27, 2012 - 10:05:05 AM »
Here is what I had to do with the steering arm to dial out the bumpsteer.









I dont know what bumpsteer is I just know my car handles like a tank.
1972 Challenger  (O O [======R/T=] O O) 1970 clone

Offline brads70

  • C-C.com Expert
  • ********
  • Posts: 18747
Re: Safest aftermarket complete suspension system
« Reply #11 on: July 27, 2012 - 12:29:38 PM »
I'd say minimizing bumpsteer is one of the biggest issues with our e-bodies when trying to improve handling. Bumpsteer is when the tires toe in and out when the suspension moves up and down .

http://www.longacreracing.com/articles/art.asp?ARTID=13
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline cuda346pk

  • Jr. Member
  • **
  • Posts: 411
Re: Safest aftermarket complete suspension system
« Reply #12 on: July 27, 2012 - 04:02:14 PM »
Here is what I had to do with the steering arm to dial out the bumpsteer.
Brad, That seems to be a great way to lessen the problem of a weak link of a cantilevered tie rod, or heim joint, end. Do any of the aftermarket setups recommend or do this too?
David - In Georgia

1972 'Cuda In-Violet 340 6 Pack 4 Speed 3.91 Sure Grip - Finally, after 27 years of waiting and dreaming it is real. Now the fun begins!

Offline brads70

  • C-C.com Expert
  • ********
  • Posts: 18747
Re: Safest aftermarket complete suspension system
« Reply #13 on: July 27, 2012 - 06:06:29 PM »
Brad, That seems to be a great way to lessen the problem of a weak link of a cantilevered tie rod, or heim joint, end. Do any of the aftermarket setups recommend or do this too?


Not that I'm aware of? Those are Howe "quick bump" tie rods, pretty common in oval track racing.
http://www.howeracing.com/p-7449-howe-quick-bump-tie-rod-ends.aspx
Brad
1970 Challenger 451stroker/4L60 auto OD
Barrie,Ontario,Canada
Proud to own one of the best cars ever made!!!!!

My restoration thread 
http://www.cuda-challenger.com/cc/index.php?topic=59072.0
 My handling upgrade post
http://www.cuda-challenger.com/cc/index.php?topic=73985.0

Offline cuda346pk

  • Jr. Member
  • **
  • Posts: 411
Re: Safest aftermarket complete suspension system
« Reply #14 on: July 27, 2012 - 06:24:00 PM »
Not that I'm aware of? Those are Howe "quick bump" tie rods, pretty common in oval track racing.
http://www.howeracing.com/p-7449-howe-quick-bump-tie-rod-ends.aspx

Yeah but you added the spacer and gusset that are welded onto the lower ball joint arm right? That is the stronger point I was referring to. How would these tie rod ends hold up compared to heim joints? Since ebooger says heim joints+street use=bad juju   :scared:
Since you used a solid spacer welded to the arm, can you still adjust the bump steer if you make any changes or would you have to redo that too?
David - In Georgia

1972 'Cuda In-Violet 340 6 Pack 4 Speed 3.91 Sure Grip - Finally, after 27 years of waiting and dreaming it is real. Now the fun begins!